Lunasol Logistics Lunasol Logistics

Fully Automatic Horizontal Production Line with Robotic Arms and Conveyor System for Manufacturing Industries

Customization: Available
After-sales Service: Online Service
Warranty: 2year

Product Description

Basic Information

Type
Cold Chamber Die Casting Machine
Structure
Horizontal
Material
Carbon Steel
Configuration
High Configuration, High Quality
Features
High Efficiency, Energy Saving, High Yield
Transport Package
Wood
Specification
Customized
Origin
China
Capacity
15000 PCS/Year

Packaging & Delivery

Package Size
500.00cm * 500.00cm * 500.00cm
Gross Weight
600.000kg

Product Description

Working Principle

The HSLH casting and cooling production line consists of a horizontal single-row and double-row sand mold conveyor, trolley transfer vehicles, sand mold pushing mechanism, sand mold ejection mechanism (also the trolley cleaning mechanism), core box pressure installation mechanism, core box pressing mechanism, core box pressure removal mechanism, core box cleaning mechanism, pressure cleaning mechanism, hydraulic power unit system, electrical control unit, touch screen electronic control operation system, and secondary cooling conveyor belt system.

The system uses high-speed PLC control and a full set of imported electrical and hydraulic power systems. It operates smoothly with low downtime. The touch screen operation system provides convenient standard, storage, pouring, and cleaning automatic operation programs, allowing users to efficiently organize production.

Core Equipment

1. Ingenious Design: National patented product, fully functional, and can be wired freely according to factory conditions. It integrates perfectly with sand processing and melting auxiliary equipment.

2. Independent Hydraulic System: Powered by Japanese imported cylinders, hydraulic pumps, and solenoid valves. Equipped with fast and slow push devices for smooth and reliable operation.

3. Advanced Control: High-speed PLC with imported electrical components. The main control cabinet uses a touchscreen operating system supplemented by pull-wire and pour-stop switches.

Molding Mechanism

4. Mold Alignment: The automatic molding box pressing device ensures that upper and lower molds do not misalign. Cleaning devices ensure that both the molding box and pressing iron remain clean.

5. Automatic Cleaning: After mold removal, the offline device pushes the mold to the secondary cooling conveyor while an electric roller brush automatically cleans the trolley surface.

6. Smooth Transfer: Transfer vehicles use variable frequency motors, providing smooth start/stop and fast running speeds without impact.

Cooling System

7. Flexible Height: The height of the head pulley of the secondary cooling conveyor can be customized to the requirements of the sand drop machine, minimizing underground work.

8. Adjustable Cooling Time: The operating time of the secondary cooling conveyor can be adjusted based on material requirements to meet specific casting standards.

Technical Showcase

Frequently Asked Questions (FAQ)

What are the primary advantages of this horizontal production line?
The system offers high efficiency, energy-saving operation, and high yields. It features national patented designs and integrates high-speed PLC control with imported hydraulic components for maximum reliability.
How is mold misalignment prevented during production?
The system utilizes an automatic molding box pressing device that presses the iron first and then places the molding box, ensuring the upper and lower molds remain perfectly aligned.
Is the cooling time adjustable for different materials?
Yes, the operating time of the secondary cooling conveyor can be adjusted according to the specific cooling requirements of the castings being produced.
What type of control system does the machine use?
It uses a high-speed PLC control system with a touchscreen interface, supplemented by pull-wire and pour-stop switches for easy and safe manual intervention.
How does the system maintain cleanliness during operation?
It includes automatic cleaning devices for the molding box and pressing iron, as well as an electric roller brush on the pusher to clean the trolley surfaces automatically.
Can the layout be customized for existing factories?
Yes, the line is designed to be wired freely according to the actual conditions of the user's factory and integrates seamlessly with existing sand processing equipment.

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