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7axes Track Auto Robotic Welder System for Steel Fabrication

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Product Description

📋 Product Overview
Model NO.
DG
Control Mode
Continuous Path Control
Drive Mode
Electric
Type
Arc Welding Robot
Welding Speed
0.5 m/min
Name
Robotic Welding Workstation
Welding Machine
Aotai or Megmeet
Robot System
KNT
Welding Method
MAG
Visual System
Laser Suture Finder BCW600P
🚀 Product Description

7-Axes Track Auto Robotic Welder System for Steel Fabrication

Welding of open components such as H-beams, roof beams, box columns, and other corner welded components.

Add a seventh axis, robot and track follow-up control, providing a larger working area.

Work areas can be set up on both sides of the track for segmented small piece welding.

Simultaneous welding and handling to effectively improve production efficiency.

Foolproof operation: Software training takes only 1-2 days with no manual intervention required after loading.

📊 Technical Parameters
Content Parameter Range Unit Remarks
Degrees of Freedom (Axes)7//
Ambient Temperature-10~45ºC/
Maximum End Load6Kg/
Peak Total Power45kW/
Rated Input Voltage380+/-10%VThree-phase
Rated Input Frequency50Hz/
Floor Space1500*15000mm/
Technical Advantages
Robot Integrated Drive

Robot Integrated Drive and Control System

  • Built-in robot drive system, revolutionizing traditional teaching.
  • Automatic motion trajectory planning and posture adjustment.
  • Intelligent obstacle avoidance and collision detection monitoring.
Digital Twin System

Digital Twin System

  • 1:1 replication of physical objects—what you see is what you get.
  • Computer interface operation with physical synchronization.
  • Scene-generated trajectory and one-click command execution.
No-Teaching Technology

No-Teaching, No-Programming

  • Smart Programming: Import 3D models to automatically extract weld seam info.
  • Rapid Deployment: One-click commands for corner, intermittent, and multi-layer welding.
  • Vision Guidance: Line laser scanning for rapid start/end position locating.
Visual Positioning

Visual Positioning & Tracking

  • 3D Camera: Captures 2m x 2m areas with ±0.5mm accuracy.
  • Line Laser Guidance: Real-time analysis for trajectory correction.
  • "Eye-in-Hand" System: Prevents collisions and works in complex conditions.
📷 Welding Robot Samples
📜 Certifications
Certifications
📦 Other Related Products
Frequently Asked Questions
What is the advantage of the 7-axis track system?
The seventh axis significantly expands the working envelope of the robot, allowing it to move along a track to weld very long or large components like roof beams and box columns in a single setup.
Do I need a professional programmer to operate this?
No. Thanks to the "No-Teaching, No-Programming" system, operators can learn to use the system in just 1-2 days. You can simply import 3D models and the software handles the trajectory.
How accurate is the visual positioning system?
The system utilizes high-precision 3D cameras and line laser guidance with an accuracy margin of ±0.5mm, which fully satisfies the stringent requirements of industrial steel fabrication.
What types of welding can the system perform?
The system is capable of vertical position welding, over-angle welding, multi-layer multi-channel welding, and flat welding, primarily using the MAG welding method.
Can the system identify weld seams automatically?
Yes, the software can automatically identify and extract weld seam information directly from imported 3D drawings, allowing for rapid batch generation of weld seams.
Does the system support obstacle avoidance?
Yes, the integrated drive and control software includes intelligent path planning that automatically avoids obstacles and includes real-time collision detection.

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